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Manufacturing today and
tomorrow requires increased efficiency and decreased costs.
MobileCollect can be part of that equation because we believe it
offers you the best wireless value on the market today.
MobileCollect makes it easier to bring your gage to what is being
measured, rather than bringing what is being measured to your gage.
Collect measurements with handheld gages (calipers, micrometers, etc.)
and other instruments, and send wirelessly to your PC.
MobileCollect
gives you the greatest range of options and flexibility for wireless
measurement collection. MobileCollect offers features and
functionality not found in any other wireless system. MobileCollect
supports the broadest range of digital and RS-232 gages, scales, and
interfaces from manufacturers such as Brown & Sharpe, CDI, Federal Maxum,
Fowler, LMI, Mahr Federal, Mitutoyo, Ono Sokki, Starrett, Sylvac, etc.
and also - our own GageWay line of interfaces.
MobileCollect has been
approved for use in North America (United States, Canada and Mexico),
South America, Australia, New Zealand, and Europe. The radios used in
MobileCollect operate in the Industrial, Scientific & Medical (ISM)
frequency band at 2.4 GHz.
Measurement collection in all current wireless systems all perform the
following basic functions:
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Transmitter sends
measurements to a receiver.
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Receiver sends
acknowledgement to transmitters.
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Receiver sends data to
PC.
A
basic wireless system consists of a transmitter (Mobile Module or
Remote) and a receiver (Base). With MobileCollect you can also choose
from several transmitter and receiver options to fit your gaging and
measurement collection requirements.
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Transmitters
Transmitters can be
Mobile Modules or Remotes. Used to capture measurements from
digital and RS-232 gages and devices.
Click on image for
more information. |
Bases
Bases receive
measurements from Mobile Modules and Remotes and transfer the
measurement data to your PC.
Click on image for
more information. |
MobileCollect: wireless on
the move
Our first generation
GageWay Wireless was released in 2006. Since that time, the radio
technology has become more highly integrated, which allowed us to
introduce MobileCollect with new technology, new features and new
pricing, while maintaining full compatibility with the first generation
GageWay Wireless.
It
is often said that software is never done. All of the software
(firmware) in MobileCollect can be upgraded in the field by the user.
This upgrade capability helps ensure that your wireless system remains
current for many years to come. Many of these upgrades are suggestions
we receive from our wireless users. That is why we refer to
MobileCollect as wireless on the move.
Check out the
MobileCollect Advantages page and compare!
Customers have chosen or
switched to MobileCollect because of durability, reliability,
flexibility, and lower cable replacement cost. MobileCollect customers
include Fortune 100 and 500 companies such as Boeing, Honda, GE, John
Deere, Toyota, BMW, Goodyear, Caterpillar, Northrop Grumman, Lockheed
Martin, and Pepsi to name just a few.
A
basic wireless system consists of a
transmitter (Mobile Module
or Remote) and a receiver (Base).
With MobileCollect you can also choose from several transmitter and
receiver options to fit your gaging and measurement collection
requirements.
We encourage you to talk
with us as you consider your wireless system so that you can better
understand how MicroRidge and MobileCollect are your best choice. Our
advantages have been proven by our customers since we introduced
wireless in 2006.
MobileCollect advantages
are shown below in the areas of Reliability, Cost, Flexibility, Ease of
Use, and Service & Support. Other MobileCollect advantages you might
consider follow the table.
Reliability
You can have the best
price, or the most attractive looking package, but in the end all that
matters is reliability on the floor. MobileCollect reliability has been
and continues to be proven by our customers.
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MobileCollect Advantage |
Others Wireless Systems |
MobileCollect Value to Customer |
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In situations where there is heavy RF,
significant machinery, robots or electrical noise, MobileCollect is
often the only one that works unaffected all of the time. |
The technology, RF frequency, internal
and/or component design is different. Many wireless gaging systems
available today have been replaced with MobileCollect due to these
issues. |
MobileCollect stays
reliable and signals are not lost. Mobile Collect just works
without the worry.
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Designed so that the battery usually
lasts years in most applications with most gages. |
Some systems are designed so that the
batteries usually need replacing in just weeks or months. |
MobileCollect minimizes down time.
MobileCollect just works without the worry. |
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The plastic Mobile
Module case is purposefully designed to last and to protect the
electronics and enclosed antenna. |
Other systems may have the antenna
external from the enclosure or they break easily when dropped. |
MobileCollect minimizes service time.
MobileCollect just works without the worry. |
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MobileCollect
Mobile Modules connect to your gage using what you might call a
"flexible" connection and then it attaches securely to the gage of
fixture. |
Other systems may have a "rigid"
connection or the module does not securely or ergonomically attach
to the gage or fixture. |
MobileCollect is designed to not break
and to be easy and intuitive to use. MobileCollect just works
without the worry. |
Cost
You have choices in
wireless systems. MobileCollect costs less on smaller systems and will
be less expensive over time for even the largest applications. A
significant maintenance cost item that is often overlooked in the
initial wireless purchase is gage cable replacement. You will also see
below that the MobileCollect can significantly reduce ongoing cable
costs and down time due to less frequent cable failure and replacement
cost. The prudent purchaser will look at all aspects of the cost of
wireless (transmitter, receiver, cable costs, etc.)
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MobileCollect Advantage |
Others Wireless Systems |
MobileCollect Value to Customer |
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Read button conveniently placed on
Mobile Module for easy access. Button rated for 1 million cycles. |
Must use read button on the gage cable
because transmitter does not have a read button or it is difficult
to access. |
Significantly reduce maintenance costs
and downtime by using the million cycle button on the Mobile Module. |
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Mobile Module securely attaches to the
gage to prevent premature cable failure. |
Mitutoyo transmitter has cable attached
to the gage but the transmitter is attached in such a way as to
cause excessive flexing in the cable leading to premature failure. |
Reduced cost and down time due to
significantly less cable failure and replacement. |
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Typically in excess of 500,000 readings
so you are talking years of battery life. |
Typically less readings from a battery.
Some require you to turn the transmitter off when you are done using
or the battery only lasts weeks. |
Reduced cost and down time due to
battery replacement. |
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Most gage cables
available in lengths of up to 72". |
Limited length
options. Mitutoyo only supplies one cable length. |
Allows you to specify
the length you need for your applications. If your cable is too
short, you put excessive stress on the cable leading to premature
cable failure. If it's too long, it gets in the way. |
Flexibility
The flexibility of
MobileCollect is seen in the broad range of gages supported,
expandability and configurability for the largest and the smallest of
applications, and in the many features unique to MobileCollect.
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MobileCollect Advantage |
Others |
MobileCollect Value to Customer |
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One Base can connect hundreds of gages,
and you can select the RF channel for communications (15 channels
available). |
Can connect several gages to a base, but
you cannot select the communications channel if interferences arise. |
You can eliminate interference between
Bases and other wireless equipment through channel selection. |
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RF Sniffer built into the RS-232 & USB
Bases to determine available RF channels. |
Not available. |
Allows you to configure system on
channels not currently being used by other 2.4 GHz radios. More
reliable operation. |
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Broad range of digital gages and RS-232
devices supported from many gage manufacturers. |
More limited range of gages. Some only
support Mitutoyo. |
Supports gages you use now and gages you
will use in the future. MobileCollect's unique design allows
support for most gages. |
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Send commands from Base to optional
Command Mobile Module for remotely requesting gage measurements. |
Not available. |
Obtain readings from a gage without
needing operator to press button on gage or Mobile Module. Can be
useful in gage fixtures and robotics setup. |
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2 mw transmit power provides up to 135
foot range. |
Mitutoyo U-Wave is only rated at 65
feet. Others may offer longer range but are more prone to
interference. |
Extra power helps to overcome background
wireless noise to provide a more reliable system.
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Both USB and RS-232 Bases available. |
USB only |
Greater flexibility in connecting Bases to PCs, PLCs, etc. |
Ease of Use
We have designed
MobileCollect around the latest wireless technology. This results in
reliability and data integrity that makes MobileCollect's ease of use,
speed, versatility and range second to none.
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MobileCollect Advantage |
Others |
MobileCollect Value to Customer |
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Mobile Modules automatically recognize
the gage type. Same Mobile Module can be used with broad range of
gages. |
Mitutoyo U-Wave only supports Mitutoyo
gages. Other manufacturers require different transmitters for
different models of gages. |
Makes it plug 'n play for the user. |
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Mobiles Modules are ergonomically designed for LED visibility, cable
location, read button placement and gage attachment flexibility. |
Cable
placement is poor, LEDs are difficult to see, read button may be
difficult to access, gage cable may interfere with operator using
the gage. |
MobileCollect is designed by a company
whose business is measurement collection solutions and who listens
to and understands the needs of the user. |
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Setup Program not required for most configurations, but features
easy-to-use Windows setup software when needed. |
Required
and/or difficult to install, use and understand. |
Saves installation and startup time. |
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Associate Mobile Module with Base in seconds using buttons on Mobile
Modules. No operating software needed. |
Must open
software and use setup program |
Saves time and you can associate new gages quickly on the floor. |
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Dozens of user selectable formats available for measurement transfer
to PC. |
Varies from a
few to only one. |
Varies from a few to only one. |
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LEDs placed so that acknowledgement received from the base is
bright, well placed and highly visible to the user. |
LEDs placed so
that base acknowledgement is difficult or impossible to see. |
With MobileCollect it is very obvious that the base received the
reading. |
Service & Support
We have strived since 1983
to ensure that our customer service and support are more than
excellent. The feedback we continually receive from our customers
confirms that. We guarantee that you will have
"The Experience of Total Satisfaction"
with MicroRidge and with MobileCollect!
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